INNOVATIVE DEVICE FOR TENSILE STRENGTH TESTING OF WELDED JOINTS: 3D MODELLING, FEM SIMULATION AND EXPERIMENTAL VALIDATION OF TEST RIG – A CASE STUDY
Mateusz Sawa
mateusz.sawa1@pollub.edu.plLublin University Of Technology, Mechanical Engineering Faculty, Department of Materials Engineering, Students Research Group of Materials Technology, Nadbystrzycka 36, 20-618 Lublin (Poland)
Mirosław Szala
Lublin University Of Technology, Mechanical Engineering Faculty, Department of Materials Engineering, Nadbystrzycka 36, 20-618 Lublin (Poland)
Weronika Henzler
Lublin University Of Technology, Mechanical Engineering Faculty, Department of Materials Engineering, Students Research Group of Materials Technology, Nadbystrzycka 36, 20-618 Lublin (Poland)
Abstract
This work shows a case study into 3D modelling, numerical simulations, and preliminary research of self-designed test rig dedicated for uniaxial tensile testing using pillar press. Innovative device was CAD modelled, FEM optimized, build-up according to the technological documentations. Then, the device utilization for tensile testing was validated via preliminary research. 3D model of the device was designed and FEM-analyzed using Solid Edge 2020 software. The set of FEM simulations for device components made of structural steel and stainless steel and at a workload equal 20 kN were conducted. This made it possible to optimize dimensions and selection of material used for individual parts of the device structure. Elaborated technical documentation allows for a build-up of a device prototype which was fixed into the pillar press. After that, the comparative preliminary experiments regarding tensile strength tests of X5CrNi18-10 (AISI 304) specimens were carried out. Tests were done using the commercial tensile strength machine and obtained results were compared with those received from an invented device. The ultimate tensile strength of X5CrNi18-10 steel, estimated using the commercial device (634 MPa) and results obtained from the patented device (620 MPa), were in the range of the standardized values. Findings confirm the utilization of the invented device for tensile strength testing.
Keywords:
tensile strength, FEM, CAD modelling, stainless steel, mechanical engineeringReferences
Amininejad, A., Jamaati, R., & Hosseinipour, S. J. (2019). Achieving superior strength and high ductility in AISI 304 austenitic stainless steel via asymmetric cold rolling. Materials Science and Engineering: A, 767, 138433. https://doi.org/10.1016/j.msea.2019.138433
DOI: https://doi.org/10.1016/j.msea.2019.138433
Google Scholar
Branco, R., Costa, J. D., Martins Ferreira, J. A., Capela, C., Antunes, F. V., & Macek, W. (2021). Multiaxial fatigue behaviour of maraging steel produced by selective laser melting. Materials & Design, 201, 109469. https://doi.org/10.1016/j.matdes.2021.109469
DOI: https://doi.org/10.1016/j.matdes.2021.109469
Google Scholar
Caban, J., Nieoczym, A., & Gardyński, L. (2021). Strength analysis of a container semi-truck frame. Engineering Failure Analysis, 127, 105487. https://doi.org/10.1016/j.engfailanal.2021.105487
DOI: https://doi.org/10.1016/j.engfailanal.2021.105487
Google Scholar
Dziubińska, A., Surdacki, P., Winiarski, G., Bulzak, T., Majerski, K., & Piasta, M. (2021). Analysis of the New Forming Process of Medical Screws with a Cylindrical Head of 316 LVM Steel. Materials, 14(4), 710. https://doi.org/10.3390/ma14040710
DOI: https://doi.org/10.3390/ma14040710
Google Scholar
EN 10088-2:2014 – Stainless steels. Part 2: Technical delivery conditions for sheet/plate and strip for general purposes. (2014). ISO.
Google Scholar
Estrada, Q., Szwedowicz, D., Vergara, J., Solis, J., Paredes, M., Wiebe, L., & Silva, J. (2019). Numerical simulations of sandwich structures under lateral compression. Applied Computer Science, 15(2), 31–41. https://doi.org/10.23743/acs-2019-11
Google Scholar
Falkowicz, K., Ferdynus, M., & Wysmulski, P. (2015). FEM analysis of critical loads plate with cut-out. Applied Computer Science, 11(2), 43-49.
Google Scholar
Ha, H.-Y., Jang, J. H., Lee, T.-H., Won, C., Lee, C.-H., Moon, J., & Lee, C.-G. (2018). Investigation of the Localized Corrosion and Passive Behavior of Type 304 Stainless Steels with 0.2–1.8 wt % B. Materials, 11(11), 2097. https://doi.org/10.3390/ma11112097
DOI: https://doi.org/10.3390/ma11112097
Google Scholar
Haizhou, W. (2020). Geosynthetic material tensile strength detection device for hydraulic engineering detection. CN212254881 (U), 2020-12-29, Tianjin Xinan Eng Testing Co Ltd.
Google Scholar
Hamidah, I., Wati, R., & Hamdani, R. A. (2018). Analysis of AISI 304 Tensile Strength as an Anchor Chain of Mooring System. IOP Conference Series: Materials Science and Engineering, 367, 012058. https://doi.org/10.1088/1757-899X/367/1/012058
DOI: https://doi.org/10.1088/1757-899X/367/1/012058
Google Scholar
ISO 4136:2012 Destructive tests on welds in metallic materials—Transverse tensile test. (2012). ISO.
Google Scholar
ISO 6892-1: Metallic materials – Tensile testing – Part 1: Method of test at room temperature. (2010). ISO.
Google Scholar
Janeczek, A., Tomków, J., & Fydrych, D. (2021). The Influence of Tool Shape and Process Parameters on the Mechanical Properties of AW-3004 Aluminium Alloy Friction Stir Welded Joints. Materials, 14(12), 3244. https://doi.org/10.3390/ma14123244
DOI: https://doi.org/10.3390/ma14123244
Google Scholar
Jonak, J., Karpiński, R., & Wójcik, A. (2021). Influence of the Undercut Anchor Head Angle on the Propagation of the Failure Zone of the Rock Medium—Part II. Materials, 14(14), 3880. https://doi.org/10.3390/ma14143880
DOI: https://doi.org/10.3390/ma14143880
Google Scholar
Kawecki, B., & Podgórski, J. (2017). Numerical results quality in dependence on abaqus plane stress elements type in big displacements compression test. Applied Computer Science, 13(4), 56–64. https://doi.org/10.23743/acs2017-29
Google Scholar
Kilicaslan, M. F., Elburni, S. I., & Akgul, B. (2021). The Effects of Nb Addition on the Microstructure and Mechanical Properties of Melt Spun Al-7075 Alloy. Advances in Materials Science, 21(2), 16–25. https://doi.org/10.2478/adms-2021-0008
DOI: https://doi.org/10.2478/adms-2021-0008
Google Scholar
Kłonica, M. (2018). Analysis of the effect of selected factors on the strength of adhesive joints. IOP Conference Series: Materials Science and Engineering, 393, 012041. https://doi.org/10.1088/1757-899X/393/1/012041
DOI: https://doi.org/10.1088/1757-899X/393/1/012041
Google Scholar
Kowal, M., & Szala, M. (2020). Diagnosis of the microstructural and mechanical properties of over century-old steel railway bridge components. Engineering Failure Analysis, 110, 104447. https://doi.org/10.1016/j.engfailanal.2020.104447
DOI: https://doi.org/10.1016/j.engfailanal.2020.104447
Google Scholar
Lubas, M., & Witek, L. (2021). Influence of Hole Chamfer Size on Strength of Blind Riveted Joints. Advances in Science and Technology. Research Journal, 15(2), 49–56. https://doi.org/10.12913/22998624/135632
DOI: https://doi.org/10.12913/22998624/135632
Google Scholar
Lyalin Mikhajlovich, V., Zykov Mikhajlovich, S., & Sidorov Aleksandrovich, R. (2021). Installation for Dynamic Tensile Testing of Flat Samples of Materials. RU2744319 (C1). Federalnoe Gosudarstvennoe Byudzhetnoe Obrazovatelnoe Uchrezhdenie Vysshego Obrazovaniya Tulskij Gos.
Google Scholar
Łabanowski, J., Jurkowski, M., Fydrych, D., & Rogalski, G. (2017). Durability of welded water supply pipelines made of austenitic stainless steels. Welding Technology Review, 89(8), 35–40. https://doi.org/10.26628/wtr.v89i8.801
DOI: https://doi.org/10.26628/ps.v89i8.801
Google Scholar
Macek, W., Branco, R., Trembacz, J., Costa, J. D., Ferreira, J. A. M., & Capela, C. (2020). Effect of multiaxial bending-torsion loading on fracture surface parameters in high-strength steels processed by conventional and additive manufacturing. Engineering Failure Analysis, 118, 104784. https://doi.org/10.1016/j.engfailanal.2020.104784
DOI: https://doi.org/10.1016/j.engfailanal.2020.104784
Google Scholar
Macek, W., Szala, M., Trembacz, J., Branco, R., & Costa, J. (2020). Effect of non-zero mean stress bendingtorsion fatigue on fracture surface parameters of 34CrNiMo6 steel notched bars. Production Engineering Archives, 26(4), 167-173. https://doi.org/10.30657/pea.2020.26.30
DOI: https://doi.org/10.30657/pea.2020.26.30
Google Scholar
Machrowska, A., Karpiński, R., Jonak, J., Szabelski, J., & Krakowski, P. (2020). Numerical prediction of the component-ratio-dependent compressive strength of bone cement. Applied Computer Science, 16(3), 88–101. https://doi.org/10.23743/acs-2020-24
Google Scholar
Mahmood, M. A., Popescu, A. C., Oane, M., Chioibasu, D., Popescu-Pelin, G., Ristoscu, C., & Mihailescu, I. N. (2021). Grain refinement and mechanical properties for AISI304 stainless steel single-tracks by laser melting deposition: Mathematical modelling versus experimental results. Results in Physics, 22, 103880. https://doi.org/10.1016/j.rinp.2021.103880
DOI: https://doi.org/10.1016/j.rinp.2021.103880
Google Scholar
Nedeloni, M. D., Birtărescu, E., Nedeloni, L., Ene, T., Băra, A., & Clavac, B. (2018). Cavitation Erosion and Dry Sliding Wear Research on X5CrNi18-10 Austenitic Stainless Steel. IOP Conference Series: Materials Science and Engineering, 416, 012028. https://doi.org/10.1088/1757-899X/416/1/012028
DOI: https://doi.org/10.1088/1757-899X/416/1/012028
Google Scholar
Nowacki, J., Sajek, A., & Matkowski, P. (2016). The influence of welding heat input on the microstructure of joints of S1100QL steel in one-pass welding. Archives of Civil and Mechanical Engineering, 16(4), 777–783. https://doi.org/10.1016/j.acme.2016.05.001
DOI: https://doi.org/10.1016/j.acme.2016.05.001
Google Scholar
Pańcikiewicz, K., Świerczyńska, A., Hućko, P., & Tumidajewicz, M. (2020). Laser Dissimilar Welding of AISI 430F and AISI 304 Stainless Steels. Materials, 13(20), 4540. https://doi.org/10.3390/ma13204540
DOI: https://doi.org/10.3390/ma13204540
Google Scholar
Pezowicz, C., Szotek, S., Kobielarz, M., & Wudarczyk, S. (2016). Device for biaxial stretching of biological samples. PL412122 (A1), 2016-11-07, Wojewódzki Szpital Specjalistyczny We Wrocławiu.
Google Scholar
Rout, M. (2020). Texture-tensile properties correlation of 304 austenitic stainless steel rolled with the change in rolling direction. Materials Research Express, 7(1), 016563. https://doi.org/10.1088/2053-1591/ab677c
DOI: https://doi.org/10.1088/2053-1591/ab677c
Google Scholar
Różyło, P., Wysmulski, P., & Falkowicz, K. (2017). Fem and Experimental Analysis of Thin-Walled Composite Elements Under Compression. International Journal of Applied Mechanics and Engineering, 22(2), 393–402. https://doi.org/10.1515/ijame-2017-0023
DOI: https://doi.org/10.1515/ijame-2017-0023
Google Scholar
Rudawska, A., Zaleski, K., Miturska, I., & Skoczylas, A. (2019). Effect of the Application of Different Surface Treatment Methods on the Strength of Titanium Alloy Sheet Adhesive Lap Joints. Materials, 12(24), 4173. https://doi.org/10.3390/ma12244173
DOI: https://doi.org/10.3390/ma12244173
Google Scholar
Sarre, B., Flouriot, S., Geandier, G., Panicaud, B., & de Rancourt, V. (2016). Mechanical behavior and fracture mechanisms of titanium alloy welded joints made by pulsed laser beam welding. Procedia Structural Integrity, 2, 3569–3576. https://doi.org/10.1016/j.prostr.2016.06.445
DOI: https://doi.org/10.1016/j.prostr.2016.06.445
Google Scholar
Skowrońska, B., Chmielewski, T., Kulczyk, M., Skiba, J., & Przybysz, S. (2021). Microstructural Investigation of a Friction-Welded 316L Stainless Steel with Ultrafine-Grained Structure Obtained by Hydrostatic Extrusion. Materials, 14(6), 1537. https://doi.org/10.3390/ma14061537
DOI: https://doi.org/10.3390/ma14061537
Google Scholar
Szala, M., Chocyk, D., Skic, A., Kamiński, M., Macek, W., & Turek, M. (2021). Effect of Nitrogen Ion Implantation on the Cavitation Erosion Resistance and Cobalt-Based Solid Solution Phase Transformations of HIPed Stellite 6. Materials, 14(9), 2324. https://doi.org/10.3390/ma14092324
DOI: https://doi.org/10.3390/ma14092324
Google Scholar
Szala, M., & Łukasik, D. (2018). Pitting Corrosion of the Resistance Welding Joints of Stainless Steel Ventilation Grille Operated in Swimming Pool Environment. International Journal of Corrosion, 2018, 9408670. https://doi.org/10.1155/2018/9408670
DOI: https://doi.org/10.1155/2018/9408670
Google Scholar
Szala, M., Sawa, M., & Walczak, M. (2021). Device for specimens uniaxially tensile strength tesitng (Urządzenie do statycznego, jednoosiowego rozciągania próbek) (Poland Patent Nr P.437489).
Google Scholar
Szala, M., Szafran, M., Macek, W., Marchenko, S., & Hejwowski, T. (2019). Abrasion Resistance of S235, S355, C45, AISI 304 and Hardox 500 Steels with Usage of Garnet, Corundum and Carborundum Abrasives. Advances in Science and Technology. Research Journal, 13(4), 151–161. https://doi.org/10.12913/22998624/113244
DOI: https://doi.org/10.12913/22998624/113244
Google Scholar
Szala, M., Winiarski, G., Wójcik, Ł., & Bulzak, T. (2020). Effect of Annealing Time and Temperature Parameters on the Microstructure, Hardness, and Strain-Hardening Coefficients of 42CrMo4 Steel. Materials, 13(9), 2022. https://doi.org/10.3390/ma13092022
DOI: https://doi.org/10.3390/ma13092022
Google Scholar
Szklarek, K., & Gajewski, J. (2020). Optimisation of the Thin-Walled Composite Structures in Terms of Critical Buckling Force. Materials, 13(17), 3881. https://doi.org/10.3390/ma13173881
DOI: https://doi.org/10.3390/ma13173881
Google Scholar
Świć, A., Gola, A., Sobaszek, Ł., & Orynycz, O. (2020). Control of Machining of Axisymmetric Low-Rigidity. Parts. Materials, 13(21), 5053. https://doi.org/10.3390/ma13215053
DOI: https://doi.org/10.3390/ma13215053
Google Scholar
Zagórski, I., Kulisz, M., Kłonica, M., & Matuszak, J. (2019). Trochoidal Milling and Neural Networks Simulation of Magnesium Alloys. Materials, 12(13), 2070. https://doi.org/10.3390/ma12132070
DOI: https://doi.org/10.3390/ma12132070
Google Scholar
Zheng, C., Liu, C., Ren, M., Jiang, H., & Li, L. (2018). Microstructure and mechanical behavior of an AISI 304 austenitic stainless steel prepared by cold- or cryogenic-rolling and annealing. Materials Science and Engineering: A, 724, 260–268. https://doi.org/10.1016/j.msea.2018.03.105
DOI: https://doi.org/10.1016/j.msea.2018.03.105
Google Scholar
Żebrowski, R., Walczak, M., Korga, A., Iwan, M., & Szala, M. (2019). Effect of Shot Peening on the Mechanical Properties and Cytotoxicity Behaviour of Titanium Implants Produced by 3D Printing Technology. Journal of Healthcare Engineering, 2019, 8169538. https://doi.org/10.1155/2019/8169538
DOI: https://doi.org/10.1155/2019/8169538
Google Scholar
Authors
Mateusz Sawamateusz.sawa1@pollub.edu.pl
Lublin University Of Technology, Mechanical Engineering Faculty, Department of Materials Engineering, Students Research Group of Materials Technology, Nadbystrzycka 36, 20-618 Lublin Poland
Authors
Mirosław SzalaLublin University Of Technology, Mechanical Engineering Faculty, Department of Materials Engineering, Nadbystrzycka 36, 20-618 Lublin Poland
Authors
Weronika HenzlerLublin University Of Technology, Mechanical Engineering Faculty, Department of Materials Engineering, Students Research Group of Materials Technology, Nadbystrzycka 36, 20-618 Lublin Poland
Statistics
Abstract views: 202PDF downloads: 0
License
This work is licensed under a Creative Commons Attribution 4.0 International License.
All articles published in Applied Computer Science are open-access and distributed under the terms of the Creative Commons Attribution 4.0 International License.
Similar Articles
- Md. Torikur RAHMAN, A NOVEL APPROACH TO ENHANCE THE PERFORMANCE OF MOBILE AD HOC NETWORK (MANET) THROUGH A NEW BANDWIDTH OPTIMIZATION TECHNIQUE , Applied Computer Science: Vol. 15 No. 2 (2019)
- Marcin BADUROWICZ, DETECTION OF SOURCE CODE IN INTERNET TEXTS USING AUTOMATICALLY GENERATED MACHINE LEARNING MODELS , Applied Computer Science: Vol. 18 No. 1 (2022)
- Anusha NALLAPAREDDY, DETECTION AND CLASSIFICATION OF VEGETATION AREAS FROM RED AND NEAR INFRARED BANDS OF LANDSAT-8 OPTICAL SATELLITE IMAGE , Applied Computer Science: Vol. 18 No. 1 (2022)
- Łukasz WÓJCIK, Zbigniew PATER, LIMITING VALUE OF COCKROFT-LATHAM INTEGRAL FOR COMMERCIAL PLASTICINE , Applied Computer Science: Vol. 13 No. 4 (2017)
- Wieslaw FRĄCZ, Grzegorz JANOWSKI, INFLUENCE OF HOMOGENIZATION METHODS IN PREDICTION OF STRENGTH PROPERTIES FOR WPC COMPOSITES , Applied Computer Science: Vol. 13 No. 3 (2017)
- Md. Torikur RAHMAN, Mohammad ALAUDDIN, Uttam Kumar DEY, Dr. A.H.M. Saifullah SADI, ADAPTIVE SECURE AND EFFICIENT ROUTING PROTOCOL FOR ENHANCE THE PERFORMANCE OF MOBILE AD HOC NETWORK , Applied Computer Science: Vol. 19 No. 3 (2023)
- Tomasz BULZAK, Zbigniew PATER, Janusz TOMCZAK, NEW EXTRUSION PROCESS FOR PRODUCING TWIST DRILLS USING SPLIT DIES , Applied Computer Science: Vol. 13 No. 3 (2017)
- Kamil ŻYŁA, SIMPLIFIED GRAPHICAL DOMAIN-SPECIFIC LANGUAGES FOR THE MOBILE DOMAIN – PERSPECTIVES OF LEARNABILITY BY NONTECHNICAL USERS , Applied Computer Science: Vol. 13 No. 3 (2017)
- Xianlei GE, Vladimir MARIANO, RETRACTED PAPER: Enhancing 3D human pose estimation through multi-feature fusion , Applied Computer Science: Vol. 19 No. 3 (2023)
- Paweł BAŁON, Edward REJMAN, Robert SMUSZ, Janusz SZOSTAK, Bartłomiej KIEŁBASA, HIGH SPEED MILLING IN THIN-WALLED AIRCRAFT STRUCTURES , Applied Computer Science: Vol. 14 No. 2 (2018)
You may also start an advanced similarity search for this article.
