USEFULNESS OF MODAL ANALYSIS FOR EVALUATION OF MILLING PROCESS STABILITY
Paweł PIEŚKO
p.piesko@pollub.plDepartment of Production Engineering, Lublin University of Technology, Nadbystrzycka Street 36, 20-618 Lublin (Poland)
Magdalena ZAWADA-MICHAŁOWSKA
Department of Production Engineering, Lublin University of Technology, Nadbystrzycka Street 36, 20-618 Lublin (Poland)
Abstract
The paper presents evaluation of modal analysis usefulness for determination of milling process stability. In the first phase of the study experimental modal analysis was performed and using CutPro 9.5 software, stability lobes were generated. In the next step, machining tests were carried out. The last stage of the experiment involved verification of modal analysis usefulness for evaluation of milling process stability based on surface roughness measurements. Conducted research allowed to state that modal analysis can be a useful tool for determining milling process stability.
Keywords:
modal analysis, stability, milling process, surface roughnessReferences
Ahmadi, K., & Ismail, F. (2012). Stability lobes in milling including process damping and utilizing Multi-Frequency and Semi-Discretization Methods. International Journal of Machine Tools & Manufacture, 54-55, 46–54. https://doi.org/10.1016/j.ijmachtools.2011.11.007
DOI: https://doi.org/10.1016/j.ijmachtools.2011.11.007
Google Scholar
Bojanowski, S., & Pawłowski, W. (2011). Teoretyczna analiza modalna zespołu wrzeciennika przedmiotu szlifierki do otworów. Mechanik, 84(11), 870-873.
Google Scholar
Budak, E., Tunc, L. T., Alan, S., & Ozguven, H. N. (2012). Prediction of workpiece dynamics and its effects on chatter stability in milling. CIRP Annals-Manufacturing Technology, 61(1), 339–342. https://doi.org/10.1016/j.cirp.2012.03.144
DOI: https://doi.org/10.1016/j.cirp.2012.03.144
Google Scholar
Campa, F. J., de Lacalle, L. N. L., & Celaya, A. (2011). Chatter avoidance in the milling of thin floors with bull-nose end mills: Model and stability diagrams. International Journal of Machine Tools & Manufacture, 51(1), 43–53. https://doi.org/10.1016/j.ijmachtools.2010.09.008
DOI: https://doi.org/10.1016/j.ijmachtools.2010.09.008
Google Scholar
Ciurana, J. & Quintana, G. (2011). Chatter in machining processes: A review. International Journal of Machine Tools and Manufacture, 51(5), 363–376. https://doi.org/10.1016/j.ijmachtools.2011.01.001
DOI: https://doi.org/10.1016/j.ijmachtools.2011.01.001
Google Scholar
Kilic, Z. M., & Altintas, Y. (2016). Generalized mechanics and dynamics of metal cutting operations for unified simulations. International Journal of Machine Tools & Manufacture, 104, 1–13. https://doi.org/10.1016/j.ijmachtools.2016.01.006
DOI: https://doi.org/10.1016/j.ijmachtools.2016.01.006
Google Scholar
Lehrich, K., & Lis, K. (2014). Analiza modalna korpusu stojaka obrabiarki CNC. Inżynieria Maszyn, 19(1), 20-33.
Google Scholar
Maamar, A., Bouzgarrou, B. C., Gagnol, V., & Fathallah, R. (2017). Time Domain Stability Analysis for Machining Processes. Advances in Acoustics and Vibration, 5, 77–88. https://doi.org/10.1007/978-3-319-41459-1_8
DOI: https://doi.org/10.1007/978-3-319-41459-1_8
Google Scholar
Płodzień, M., & Żyłka, Ł. (2013). Stabilność 5-osiowego frezowania stopów aluminium. Mechanik, 86(2), 1–12.
Google Scholar
Polish Norm: PN-EN 485-2:2016-10. Aluminium and aluminium alloys. Sheet, strip and plate. Part 2: Mechanical properties.
Google Scholar
Polish Norm: PN-EN 573-3:2014-02. Aluminium and aluminium alloys. Chemical composition and form of wrought products. Part 3: Chemical composition and form of products. Seger online catalog. (n.d.). Retrieved November 30, 2016, from Seger website, http://www.seger.net.pl/pl
Google Scholar
SGS online catalog. (n.d.). Retrieved November 30, 2016, from SGS Solid Carbide Tools website, http://sgstool.com
Google Scholar
Sun, Y., & Xiong, Z. (2017). High-order full-discretization method using Lagrange interpolation for stability analysis of turning processes with stiffness variation. Journal of Sound and Vibration, 386, 50–64. https://doi.org/10.1016/j.jsv.2016.08.039
DOI: https://doi.org/10.1016/j.jsv.2016.08.039
Google Scholar
Totis, G., Albertelli, P., Sortino, M., & Monno, M. (2014). Efficient evaluation of Process stability in milling with Spindle Speed Variation by using the Chebyshev Collocation Method. Journal of Sound and Vibration, 333(3), 646–668. https://doi.org/10.1016/j.jsv.2013.09.043
DOI: https://doi.org/10.1016/j.jsv.2013.09.043
Google Scholar
Totis, G., Albertelli, P., Torta, M., Sortino, M., & Monno, M. (2017). Upgraded stability analysis of milling operations by means of advanced modeling of tooling system bending. International Journal of Machine Tools & Manufacture, 113, 19–34. https://doi.org/10.1016/j.ijmachtools.2016.11.005
DOI: https://doi.org/10.1016/j.ijmachtools.2016.11.005
Google Scholar
Twardowski, P. (2006). Stabilność procesu frezowania stali na twardo w warunkach HSM. Archiwum Technologii Maszyn i Automatyzacji, 26(2), 93–101.
Google Scholar
Zhang, X. J., Xiong, C. H., Ding, Y., Feng, M. J., & Xiong, Y. L. (2012). Milling stability analysis with simultaneously considering the structural mode coupling effect and regenerative effect. International Journal of Machine Tools & Manufacture, 53(1), 127–140. https://doi.org/10.1016/j.ijmachtools.2011.10.004
DOI: https://doi.org/10.1016/j.ijmachtools.2011.10.004
Google Scholar
Authors
Paweł PIEŚKOp.piesko@pollub.pl
Department of Production Engineering, Lublin University of Technology, Nadbystrzycka Street 36, 20-618 Lublin Poland
Authors
Magdalena ZAWADA-MICHAŁOWSKADepartment of Production Engineering, Lublin University of Technology, Nadbystrzycka Street 36, 20-618 Lublin Poland
Statistics
Abstract views: 398PDF downloads: 12
License
This work is licensed under a Creative Commons Attribution 4.0 International License.
All articles published in Applied Computer Science are open-access and distributed under the terms of the Creative Commons Attribution 4.0 International License.
Most read articles by the same author(s)
- Jerzy JÓZWIK, Magdalena ZAWADA-MICHAŁOWSKA, Monika KULISZ, Paweł TOMIŁO, Marcin BARSZCZ, Paweł PIEŚKO, Michał LELEŃ, Kamil CYBUL, MODELING THE OPTIMAL MEASUREMENT TIME WITH A PROBE ON THE MACHINE TOOL USING MACHINE LEARNING METHODS , Applied Computer Science: Vol. 20 No. 2 (2024)
Similar Articles
- Baigo HAMUNA, Sri PUJIYATI, Jonson Lumban GAOL, Totok HESTIRIANOTO, CLASSIFICATION AND PREDICTION OF BENTHIC HABITAT FROM SCIENTIFIC ECHOSOUNDER DATA: APPLICATION OF MACHINE LEARNING ALGORITHMS , Applied Computer Science: Vol. 20 No. 4 (2024)
- Irena NOWOTYŃSKA, Stanisław KUT, COMPARATIVE ANALYSIS OF THE IMPACT OF DIE DESIGN ON ITS LOAD AND DISTRIBUTION OF STRESS DURING EXTRUSION , Applied Computer Science: Vol. 14 No. 4 (2018)
- Rumesh Edirimanne, W Madushan Fernando, Peter Nielsen, H. Niles Perera, Amila Thibbotuwawa, OPTIMIZING UNMANNED AERIAL VEHICLE BASED FOOD DELIVERY THROUGH VEHICLE ROUTING PROBLEM: A COMPARATIVE ANALYSIS OF THREE DELIVERY SYSTEMS. , Applied Computer Science: Vol. 20 No. 1 (2024)
- Ahmed A.H. HAQQANI, Seenu N, Mukund JANARDHANAN, Kuppan Chetty RM, EVALUATION OF ROBOTIC CLEANING TECHNOLOGIES: PRESERVING A BRITISH ICONIC BUILDING , Applied Computer Science: Vol. 16 No. 2 (2020)
- Marcin Badurowicz, Sebastian Łagowski, USAGE OF IOT EDGE APPROACH FOR ROAD QUALITY ANALYSIS , Applied Computer Science: Vol. 19 No. 1 (2023)
- Damian KOLNY, Dawid KURCZYK, Józef MATUSZEK, COMPUTER SUPPORT OF ERGONOMIC ANALYSIS OF WORKING CONDITIONS AT WORKSTATIONS , Applied Computer Science: Vol. 15 No. 1 (2019)
- Kuba ROSŁANIEC, ANALYSIS OF THE EFFECT OF PROJECTILE IMPACT ANGLE ON THE PUNCTURE OF A STEEL PLATE USING THE FINITE ELEMENT METHOD IN ABAQUS SOFTWARE , Applied Computer Science: Vol. 18 No. 1 (2022)
- Rafał KLIZA, Karol ŚCISŁOWSKI, Ksenia SIADKOWSKA, Jacek PADYJASEK, Mirosław WENDEKER, STRENGTH ANALYSIS OF A PROTOTYPE COMPOSITE HELICOPTER ROTOR BLADE SPAR , Applied Computer Science: Vol. 18 No. 1 (2022)
- Jarosław ZUBRZYCKI, Natalia SMIDOVA, Jakub LITAK, Andrei AUSIYEVICH, NUMERICAL ANALYSIS OF SPINAL LOADS IN SPONDYLOLISTHESIS TREATMENT USING PEDICLE SCREWS – PRELIMINARY RESEARCH , Applied Computer Science: Vol. 13 No. 3 (2017)
- Konrad PIETRYKOWSKI, Tytus TULWIN, THE NONUNIFORMITY OF THE PISTON MOTION OF THE RADIAL ENGINE , Applied Computer Science: Vol. 13 No. 2 (2017)
<< < 1 2 3 4 5 6 7 8 9 10 > >>
You may also start an advanced similarity search for this article.