APPLICATION OF SIMULATION RESEARCH TO ANALYSE THE PRODUCTION PROCESS IN TERMS OF SUSTAINABLE DEVELOPMENT

Agnieszka ZACHCIAŁ

za24915@zut.edu.pl
West Pomeranian University of Technology in Szczecin, Faculty of Mechanical Engineering and Mechatronics, Mechanical Engineering, Szczecin (Poland)

Andrzej JARDZIOCH


West Pomeranian University of Technology in Szczecin, Faculty of Mechanical Engineering and Mechatronics, Mechanical Engineering, Szczecin (Poland)

Abstract

Sustainable development is an very important idea nowadays and it influences on many factors. It is very important to focus on the goals of sustainable development and implement them both in industry and in everyday life. The aim of the article is to analyse the impact of implementing an automatic conveyor belt transport system between the stands of an exemplary assembly line on sustainable development in economic and environmental terms. The analyzed production process consists of one production line with six assembly stations. The efficiency of individual design solutions and electricity consumption were adopted as the evaluation criteria. To compare the two processes, a simulation analysis was performed in the Plant Simulation program. First chapter is the introduction to the article. The second chapter describes the current applications of simulation tests. The third chapter describes the production system that is improved by adding conveyors. The next chapter compares the processes with and without the use of conveyors and presents how much energy must be used additionally by implementing conveyor belts, but also what energy savings can be obtained by installing additional stop sensors. The fifth chapter presents the conclusions: the conducted research allowed concluding that the implementation of conveyor belts affects a higher number of finished products at the same time as the transport of components is manual. However, the best solution is to use conveyors with stop sensors, and the power consumption is then low and more profitable for the enterprise.


Keywords:

sustainable development, process optimization

Adamczyk, J. (2009). Społeczna odpowiedzialność przedsiębiorstw. PWE.
  Google Scholar

Conroy, M., & Berke, P. (2004). What makes a good sustainable development plan? An analysis of factors that influence principles of sustainable development. Environment and Planning A, 36, 1381–1396.
DOI: https://doi.org/10.1068/a367   Google Scholar

Gao, K., Huang, Y., Sadollah, A., & Wang, L. (2020). A review of energy-efficient scheduling in intelligent production systems. Complex & Intelligent Systems, 6(2), 237–49.
DOI: https://doi.org/10.1007/s40747-019-00122-6   Google Scholar

Gazzola, P., Del Campo, A. G., & Onyango, V. (2019). Going green vs going smart for sustainable development: Quo vadis. Journal of Cleaner Production, 214, 881–892.
DOI: https://doi.org/10.1016/j.jclepro.2018.12.234   Google Scholar

Jasiulewicz-Kaczmarek, M., & Gola, A. (2019). Maintenance 4.0 Technologies for Sustainable Manufacturing – an Overview. IFAC-PapersOnLine, 52(10), 91–96. https://doi.org/10.1016/j.ifacol.2019.10.005
DOI: https://doi.org/10.1016/j.ifacol.2019.10.005   Google Scholar

Jovane, F., Yoshikawa, H., Alting, L., Boer, C. R., Westkamper, E., Williams, D., & Paci, A. M. (2008). The incoming global technological and industrial revolution towards competitive sustainable manufacturing.
DOI: https://doi.org/10.1016/j.cirp.2008.09.010   Google Scholar

Journal of CIRP Annals – Manufacturing Technology, 57, 641–659.
  Google Scholar

Kopas, M., & Paulikova, A. (2009). Specifics of belt conveyor as part of checkout counters and their impacts on operational staff. Lifting equipment in theory and practice, 2, 41–45.
  Google Scholar

Kronenberg, J., & Bergier, T. (2010). Wyzwania zrównoważonego rozwoju w Polsce. Fundacja Sendzimira.
  Google Scholar

Lee, C. K. M., Zhang, S., & Ng, K. K. H. (2019). In-Plant Logistics Simulation Model for the Catering Service Industry Towards Sustainable Development: A Case Study. Sustainability, 11(13), 3655. https://doi.org/10.3390/su11133655
DOI: https://doi.org/10.3390/su11133655   Google Scholar

Liu, C., Cai, W., Jia, S., Zhang, M., Guo, H., Hu, L., & Jiang, Z. (2018). Emergy-based evaluation and improvement for sustainable manufacturing systems considering resource efficiency and environment performance. Energy Conversion and Management, 177, 176-189. https://doi.org/10.1016/j.enconman.2018.09.039
DOI: https://doi.org/10.1016/j.enconman.2018.09.039   Google Scholar

May, G., Stahl, B., Taisch, M., & Prabhu, V. (2015). Multi-objective genetic algorithm for energy-efficient job shop scheduling. International Journal of Production Research, 53(23),7071–89.
DOI: https://doi.org/10.1080/00207543.2015.1005248   Google Scholar

Misztal, A. (2018). Zrównoważony rozwój polskich przedsiębiorstw-ewalucja. Handel Wewnętrzny, 2(373), 27–40.
  Google Scholar

Mouzon, G., Yildirim, M. B., & Twomey, J. (2007). Operational methods for minimization of energy consumption of manufacturing equipment. International Journal of Production Research, 45(18–19), 4247–71.
DOI: https://doi.org/10.1080/00207540701450013   Google Scholar

Salih, T. M. (2003). Sustainable economic development and the environment. International Journal of Social Economics, 30(1/2), 153–162.
DOI: https://doi.org/10.1108/03068290310453655   Google Scholar

Seroka-Stolka, O. (2014). The development of green logistics for implementation sustainable development strategy in companies. Procedia- Social and Behavioral Sciences, 151, 302–309.
DOI: https://doi.org/10.1016/j.sbspro.2014.10.028   Google Scholar

Terelak-Tymczyna, A., Jardzioch, A., & Biniek, A. (2018). Planowanie procesu produkcyjnego zorientowane na efektywność energetyczną. In: Innowacje w Zarządzanie i inżynierii Produkcji (pp. 521–529). Oficyna Wydawnicza Polskiego Towarzystwa Zarządzania Produkcją.
  Google Scholar

Topolski, M. (2018). A model for controlling the flow of materials in the production process. AUTOBUSY – Technika, Eksploatacja, Systemy Transportowe, 19(6), 1141–1144. https://doi.org/10.24136/atest.2018.242
DOI: https://doi.org/10.24136/atest.2018.242   Google Scholar

Tucki, K., Orynycz, O., Wasiak, A., Gola, A., & Mieszkalski, L. (2022). Potential Routes to the Sustainability of the Food Packaging Industry. Sustainability, 14(7), 3924. https://doi.org/10.3390/su14073924
DOI: https://doi.org/10.3390/su14073924   Google Scholar

Zhang, S. (2019). Research on improvement of belt conveyor performance. International Journal of Recent Advances Multidisciplinary Research, 6(04), 4828–4830.
  Google Scholar

Download


Published
2022-09-30

Cited by

ZACHCIAŁ, A. ., & JARDZIOCH, A. (2022). APPLICATION OF SIMULATION RESEARCH TO ANALYSE THE PRODUCTION PROCESS IN TERMS OF SUSTAINABLE DEVELOPMENT. Applied Computer Science, 18(3), 54–62. https://doi.org/10.35784/acs-2022-21

Authors

Agnieszka ZACHCIAŁ 
za24915@zut.edu.pl
West Pomeranian University of Technology in Szczecin, Faculty of Mechanical Engineering and Mechatronics, Mechanical Engineering, Szczecin Poland

Authors

Andrzej JARDZIOCH 

West Pomeranian University of Technology in Szczecin, Faculty of Mechanical Engineering and Mechatronics, Mechanical Engineering, Szczecin Poland

Statistics

Abstract views: 228
PDF downloads: 97


License

All articles published in Applied Computer Science are open-access and distributed under the terms of the Creative Commons Attribution 4.0 International License.


Similar Articles

1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.